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Forming methods of ceramics are sometimes classified as wet or dry. Dry forming refers to pressing operations from dry or perhaps damp powders. Wet forming includes slip casting and plastic forming methods. For a review of industrial forming methods see Ceramics: Industrial Processing and Testing by John T. Jones and M. F. Berard, Iowa State University Press.
Dry pressing requires that a shape be dimensionally stable after firing. That will occur if the pressing operations are in control and the firing is specified. If a pressed part is oversize after firing, it can be ground to size, but that is an extra operation usually not included in the costing of the part. If the part is undersize after firing Joejuan Williams Patriots Jersey , the part is scrap.
Important factors in pressing are the die size, the particle size distribution of the powder, the binder system, the pressing pressure and pressing cycle. Problems are powder sticking to the die N'Keal Harry Patriots Jersey , powder not flowing into the die freely, and incorrect fired shrinkage.
In isostatic pressing an additional problem can occur due to the incompressibility of air. This can sometimes be relieved by flooding the tooling cavity with propane which is compressible and on release will evaporate into the air slowly rather than expand instantly like air expands which can crack the part. In isostatic pressing the part usually must be machined after forming.
Laminations in pressed parts can be caused by the powder not flowing easily during die filling or during pressing. These laminations will not usually heal during firing and must be eliminated in the pressing operations.
Experiments with binders such as paraffin, gums, and starches Jarrett Stidham Patriots Jersey , etc., must be conducted to determine the correct binder type and amount. Binders with lubricating properties can help.
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